埋弧焊焊接奧氏體型不銹(xiu)鋼管施焊工藝、程序基本與焊接碳鋼管相同,大致有以下幾種。


①. 焊條(tiao)電弧焊與埋(mai)弧焊組(zu)合施(shi)焊


   先用焊(han)(han)(han)條電弧(hu)(hu)焊(han)(han)(han)打底焊(han)(han)(han)(backing welding),要求(qiu)焊(han)(han)(han)條電弧(hu)(hu)焊(han)(han)(han)的熔深(shen)達到(dao)板厚的1/3,焊(han)(han)(han)完以后,清理(li)焊(han)(han)(han)縫。清除掉焊(han)(han)(han)縫缺陷后,在另一方面(mian)進行埋弧(hu)(hu)焊(han)(han)(han),如圖4-23所(suo)示。


圖 23.jpg



②. 永久墊板埋弧焊


   焊(han)(han)(han)(han)件裝配時將同種不(bu)銹鋼管的(de)墊(dian)板緊密(mi)地貼在接頭下部(bu)用定(ding)(ding)位焊(han)(han)(han)(han)固定(ding)(ding),進行單面熔(rong)透(tou)焊(han)(han)(han)(han)的(de)一(yi)種埋弧焊(han)(han)(han)(han)工藝。此時要求墊(dian)板與(yu)焊(han)(han)(han)(han)件之間(jian)的(de)間(jian)隙(xi)不(bu)得超過(guo)0.5~1.0mm,否(fou)則(ze)液(ye)態金(jin)屬(shu)或熔(rong)渣必(bi)然從間(jian)隙(xi)處流(liu)出或嵌入夾縫(feng)(feng)中間(jian)而(er)造(zao)成(cheng)焊(han)(han)(han)(han)接缺陷。焊(han)(han)(han)(han)接完畢,墊(dian)板有一(yi)部(bu)分金(jin)屬(shu)被熔(rong)入焊(han)(han)(han)(han)縫(feng)(feng)形成(cheng)焊(han)(han)(han)(han)縫(feng)(feng)金(jin)屬(shu),與(yu)焊(han)(han)(han)(han)件牢固地焊(han)(han)(han)(han)在一(yi)起。故要求墊(dian)板的(de)化學成(cheng)分、力(li)(li)學性能和耐腐蝕(shi)(shi)性能與(yu)焊(han)(han)(han)(han)件相(xiang)同。永久墊(dian)板的(de)尺寸見(jian)表4-21。永久墊(dian)板焊(han)(han)(han)(han)接時的(de)裝配示(shi)意圖如圖4-24所(suo)示(shi)。焊(han)(han)(han)(han)接壓(ya)力(li)(li)容器封(feng)頭與(yu)筒體的(de)環焊(han)(han)(han)(han)縫(feng)(feng)時,如果容器內(nei)部(bu)無(wu)法施焊(han)(han)(han)(han),且不(bu)會引起縫(feng)(feng)隙(xi)腐蝕(shi)(shi)時,可用永久墊(dian)板焊(han)(han)(han)(han)接工藝。


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③. 純(chun)銅墊(dian)埋弧焊


   這種焊接方法能(neng)使焊接構(gou)件達到(dao)單面焊背面成形的目的。純銅(tong)墊(dian)靠(kao)焊接夾(jia)具(ju)緊貼待焊接頭下(xia)面,它與焊件之間的間隙不允許大于0.5mm,各種形式的純銅(tong)墊(dian)結構(gou)如圖4-25所示,純銅(tong)墊(dian)板的形狀和尺寸(cun)見(jian)圖4-26和表4-22。在(zai)純銅(tong)墊(dian)接觸焊件的一面開槽,槽的中(zhong)心要(yao)與坡(po)口根間隙對(dui)準,如果在(zai)槽內(nei)放焊劑[見(jian)圖4-25(b)],則(ze)檀的寬度和深(shen)(shen)度都要(yao)相應地加寬加深(shen)(shen)。




④. 鎖(suo)底對接接頭埋(mai)弧焊


   這(zhe)種焊(han)接(jie)方法(fa)適用(yong)于(yu)厚度大(da)于(yu)10mm的構件,常用(yong)在小直徑(jing)厚壁圓筒形焊(han)件的環(huan)縫焊(han)接(jie),效(xiao)果很(hen)好。鎖底對接(jie)接(jie)頭見圖(tu)4-27。



⑤. 焊劑墊埋弧焊


   這種焊(han)(han)(han)(han)(han)(han)接方法(fa)也可使焊(han)(han)(han)(han)(han)(han)件(jian)達到單面(mian)焊(han)(han)(han)(han)(han)(han)背面(mian)成(cheng)形(xing)(xing)(xing)的(de)目的(de)。根據焊(han)(han)(han)(han)(han)(han)件(jian)厚度,在接縫(feng)(feng)(feng)下(xia)面(mian)墊(dian)(dian)上(shang)(shang)一(yi)層(ceng)厚度為30~100mm的(de)焊(han)(han)(han)(han)(han)(han)劑(ji)(ji),焊(han)(han)(han)(han)(han)(han)劑(ji)(ji)下(xia)面(mian)是(shi)一(yi)層(ceng)絕緣的(de)陶(tao)氈(zhan)墊(dian)(dian),陶(tao)氈(zhan)墊(dian)(dian)下(xia)面(mian)是(shi)封(feng)閉的(de)橡膠管,如圖4-28所示。坡(po)口(kou)(kou)根部(bu)與焊(han)(han)(han)(han)(han)(han)劑(ji)(ji)墊(dian)(dian)中心要(yao)對(dui)中,當(dang)橡膠管一(yi)端通入壓(ya)縮空氣時(shi)(shi),焊(han)(han)(han)(han)(han)(han)劑(ji)(ji)被(bei)均勻地向上(shang)(shang)頂緊坡(po)口(kou)(kou)的(de)根部(bu)。焊(han)(han)(han)(han)(han)(han)接時(shi)(shi),電弧將熔(rong)透(tou)焊(han)(han)(han)(han)(han)(han)件(jian)并熔(rong)化一(yi)些焊(han)(han)(han)(han)(han)(han)劑(ji)(ji),形(xing)(xing)(xing)成(cheng)單面(mian)焊(han)(han)(han)(han)(han)(han)雙面(mian)成(cheng)形(xing)(xing)(xing)的(de)焊(han)(han)(han)(han)(han)(han)縫(feng)(feng)(feng)。假若焊(han)(han)(han)(han)(han)(han)劑(ji)(ji)向上(shang)(shang)頂的(de)壓(ya)力過(guo)(guo)大或(huo)過(guo)(guo)小(xiao),在焊(han)(han)(han)(han)(han)(han)縫(feng)(feng)(feng)背面(mian)會(hui)形(xing)(xing)(xing)成(cheng)凹槽或(huo)突起部(bu)分,嚴重者焊(han)(han)(han)(han)(han)(han)縫(feng)(feng)(feng)不(bu)能成(cheng)形(xing)(xing)(xing),焊(han)(han)(han)(han)(han)(han)劑(ji)(ji)壓(ya)力對(dui)焊(han)(han)(han)(han)(han)(han)縫(feng)(feng)(feng)成(cheng)形(xing)(xing)(xing)的(de)影(ying)響見圖4-29。


圖 27.jpg



⑥. 雙面(mian)對接埋弧焊(han)


   這(zhe)是埋弧焊(han)(han)(han)(han)(han)(han)(han)(han)焊(han)(han)(han)(han)(han)(han)(han)(han)接(jie)(jie)對接(jie)(jie)焊(han)(han)(han)(han)(han)(han)(han)(han)縫(feng)的(de)(de)一(yi)(yi)種(zhong)基本方(fang)法,使用(yong)最廣。大多數(shu)中、厚(hou)板(ban)(ban)(ban)焊(han)(han)(han)(han)(han)(han)(han)(han)接(jie)(jie)時(shi)(shi)均使用(yong)雙面焊(han)(han)(han)(han)(han)(han)(han)(han)。這(zhe)種(zhong)焊(han)(han)(han)(han)(han)(han)(han)(han)接(jie)(jie)接(jie)(jie)頭的(de)(de)幾何(he)連(lian)續性最好(hao),承載后應力狀態好(hao),能適應工(gong)作負(fu)荷(he)復(fu)雜和(he)苛刻的(de)(de)工(gong)作條(tiao)件(jian)(jian)。故對焊(han)(han)(han)(han)(han)(han)(han)(han)縫(feng)長度(du)較(jiao)長,分布規則的(de)(de)焊(han)(han)(han)(han)(han)(han)(han)(han)縫(feng),應盡量采用(yong)這(zhe)種(zhong)施焊(han)(han)(han)(han)(han)(han)(han)(han)工(gong)藝(yi)方(fang)法。此時(shi)(shi)第一(yi)(yi)面施焊(han)(han)(han)(han)(han)(han)(han)(han)也不(bu)(bu)(bu)用(yong)任何(he)形(xing)式襯(chen)墊(dian),在無墊(dian)焊(han)(han)(han)(han)(han)(han)(han)(han)接(jie)(jie)時(shi)(shi),對焊(han)(han)(han)(han)(han)(han)(han)(han)件(jian)(jian)邊緣的(de)(de)準(zhun)備和(he)裝配質(zhi)量要(yao)求(qiu)較(jiao)高,希望坡口根部間隙為(wei)(wei)零,局(ju)部根部間隙不(bu)(bu)(bu)得超過(guo)1.0mm,否則液體金(jin)屬容易從(cong)間隙中流出(chu)而(er)燒穿焊(han)(han)(han)(han)(han)(han)(han)(han)縫(feng)或形(xing)成焊(han)(han)(han)(han)(han)(han)(han)(han)瘤。為(wei)(wei)了(le)有一(yi)(yi)定的(de)(de)熔深,同(tong)時(shi)(shi)又不(bu)(bu)(bu)至于焊(han)(han)(han)(han)(han)(han)(han)(han)穿,通常在第一(yi)(yi)面焊(han)(han)(han)(han)(han)(han)(han)(han)接(jie)(jie)時(shi)(shi),要(yao)求(qiu)熔深為(wei)(wei)鋼板(ban)(ban)(ban)厚(hou)度(du)的(de)(de)60%~70%。如果(guo)被(bei)焊(han)(han)(han)(han)(han)(han)(han)(han)件(jian)(jian)較(jiao)薄,在第一(yi)(yi)面焊(han)(han)(han)(han)(han)(han)(han)(han)接(jie)(jie)時(shi)(shi),可以采取減小焊(han)(han)(han)(han)(han)(han)(han)(han)接(jie)(jie)電流,提高焊(han)(han)(han)(han)(han)(han)(han)(han)接(jie)(jie)速(su)度(du)或者焊(han)(han)(han)(han)(han)(han)(han)(han)絲向(xiang)后傾斜等措施來避免燒穿。有關奧氏體型不(bu)(bu)(bu)銹鋼中等厚(hou)度(du)板(ban)(ban)(ban)材的(de)(de)無墊(dian)雙面埋弧焊(han)(han)(han)(han)(han)(han)(han)(han)的(de)(de)焊(han)(han)(han)(han)(han)(han)(han)(han)接(jie)(jie)參(can)數(shu)見表4-23。


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