浙江不銹鋼管廠家1986年建于溫州市龍灣區,目前職工人數約13800人,改組前,不銹鋼管生產能力約為150萬噸,其中不銹鋼(gang)無縫鋼(gang)管90萬噸,不銹鋼(gang)焊接鋼(gang)管60萬噸。


在浙江不(bu)銹鋼管(guan)(guan)(guan)(guan)廠(chang)家鋼管(guan)(guan)(guan)(guan)生(sheng)(sheng)產車(che)間(jian)內(nei)設(she)有(you)(you)(you)MPM軋管(guan)(guan)(guan)(guan)機(ji)(ji)組,可(ke)生(sheng)(sheng)產最大(da)(da)外徑(jing)為(wei)(wei)(wei)355.6mm 不(bu)銹鋼管(guan)(guan)(guan)(guan);小型連(lian)軋管(guan)(guan)(guan)(guan)機(ji)(ji)組,可(ke)生(sheng)(sheng)產最大(da)(da)外徑(jing)為(wei)(wei)(wei)89mm 不(bu)銹鋼管(guan)(guan)(guan)(guan);大(da)(da)型周(zhou)(zhou)期(qi)軋管(guan)(guan)(guan)(guan)機(ji)(ji)組,可(ke)生(sheng)(sheng)產最大(da)(da)外徑(jing)為(wei)(wei)(wei)600mm 不(bu)銹鋼管(guan)(guan)(guan)(guan);擴管(guan)(guan)(guan)(guan)機(ji)(ji)組,可(ke)生(sheng)(sheng)產最大(da)(da)外徑(jing)為(wei)(wei)(wei)925mm的(de)(de)不(bu)銹鋼管(guan)(guan)(guan)(guan)。此(ci)外,在浙江至德鋼業有(you)(you)(you)限公司不(bu)銹鋼管(guan)(guan)(guan)(guan)廠(chang)還設(she)有(you)(you)(you)三套周(zhou)(zhou)期(qi)軋管(guan)(guan)(guan)(guan)機(ji)(ji)組。Dalmine 鋼管(guan)(guan)(guan)(guan)公司于1988~1993年(nian)(nian)進行(xing)了生(sheng)(sheng)產重(zhong)組,力(li)求維護傳統市場,其生(sheng)(sheng)產重(zhong)組的(de)(de)主要內(nei)容為(wei)(wei)(wei):拆除大(da)(da)型周(zhou)(zhou)期(qi)軋管(guan)(guan)(guan)(guan)機(ji)(ji),增設(she)斜軋擴徑(jing)機(ji)(ji),將鋼管(guan)(guan)(guan)(guan)生(sheng)(sheng)產的(de)(de)重(zhong)心置(zhi)于MPM軋管(guan)(guan)(guan)(guan)機(ji)(ji)組上。生(sheng)(sheng)產重(zhong)組前(qian) Bergamo 鋼管(guan)(guan)(guan)(guan)廠(chang)設(she)有(you)(you)(you)MPM軋管(guan)(guan)(guan)(guan)和(he)(he)周(zhou)(zhou)期(qi)軋管(guan)(guan)(guan)(guan)2條(tiao)軋制(zhi)線,MPM軋管(guan)(guan)(guan)(guan)車(che)間(jian)生(sheng)(sheng)產φ114~711mm(4 1/2~14英寸(cun))的(de)(de)管(guan)(guan)(guan)(guan)子,年(nian)(nian)產量(liang)為(wei)(wei)(wei)33.7萬噸(dun)。,周(zhou)(zhou)期(qi)軋管(guan)(guan)(guan)(guan)車(che)間(jian)生(sheng)(sheng)產Φ244~711mm(9 3/8~28英寸(cun))的(de)(de)管(guan)(guan)(guan)(guan)子,年(nian)(nian)產量(liang)為(wei)(wei)(wei)8.7萬噸(dun)。煉(lian)鋼廠(chang)設(she)有(you)(you)(you)45t的(de)(de)煉(lian)鋼爐,用于生(sheng)(sheng)產周(zhou)(zhou)期(qi)軋管(guan)(guan)(guan)(guan)機(ji)(ji)用的(de)(de)鋼錠(ding);90t電爐和(he)(he)連(lian)鑄機(ji)(ji)生(sheng)(sheng)產MPM軋管(guan)(guan)(guan)(guan)機(ji)(ji)用的(de)(de)連(lian)鑄坯。上述兩種產品(即圓坯和(he)(he)鋼錠(ding))年(nian)(nian)產量(liang)為(wei)(wei)(wei)44.8萬噸(dun)。因(yin)此(ci)需要購入相當數量(liang)的(de)(de)圓坯以補(bu)充鋼產量(liang)的(de)(de)不(bu)足,并(bing)向小直徑(jing)鋼管(guan)(guan)(guan)(guan)廠(chang)供料。


 生(sheng)(sheng)產改組前(qian)鋼管(guan)(guan)公(gong)司的(de)(de)(de)煉鋼廠由于生(sheng)(sheng)產率低(di),競爭能(neng)力(li)很差;MPM軋管(guan)(guan)廠對于直(zhi)徑(jing)大于179mm的(de)(de)(de)管(guan)(guan)子來(lai)說生(sheng)(sheng)產率是(shi)很高(gao)的(de)(de)(de),但設備利用(yong)率低(di)于70%;周期軋管(guan)(guan)廠,對大直(zhi)徑(jing)鋼管(guan)(guan)的(de)(de)(de)生(sheng)(sheng)產來(lai)說,生(sheng)(sheng)產能(neng)力(li)是(shi)足夠的(de)(de)(de),但由于采(cai)用(yong)鋼錠,原材料(liao)成本高(gao)。工(gong)藝陳舊(jiu),質量水平(ping)低(di)下(xia)。


 根據上述情況,為了提(ti)高競爭(zheng)能力,生產系統重組的(de)總目標是(shi):提(ti)高MPM軋(ya)(ya)管廠的(de)設(she)備利用率;由于擴徑管坯單重提(ti)高,使(shi)MPM軋(ya)(ya)機按新的(de)產品大綱生產,提(ti)高其(qi)產量水平(ping);用連鑄(zhu)圓坯取(qu)代鋼(gang)錠。


 其(qi)具(ju)體(ti)做(zuo)法是(shi):對煉(lian)(lian)鋼廠而(er)言,45噸煉(lian)(lian)鋼爐停產(chan)(chan),為了(le)提(ti)高(gao)管(guan)坯自給能(neng)力要提(ti)高(gao)煉(lian)(lian)鋼能(neng)力,以(yi)提(ti)供本廠所(suo)需(xu)的(de)(de)(de)全部連鑄圓坯;對于ф406mm(16英(ying)寸)以(yi)上(shang)不銹(xiu)鋼管(guan)的(de)(de)(de)產(chan)(chan)生而(er)言,拆除周期軋(ya)管(guan)機(ji),設置擴(kuo)管(guan)機(ji)和(he)均整機(ji),其(qi)母體(ti)管(guan)由MPM軋(ya)機(ji)生產(chan)(chan)。在(zai)1995年(nian)3月舉行的(de)(de)(de)費城國際鋼管(guan)會議(yi)上(shang)INNSE和(he)Dalmine兩公司聯(lian)合宣讀了(le)關(guan)于斜(xie)軋(ya)擴(kuo)徑(jing)(jing)工藝(yi)及其(qi)應(ying)用實例(li)的(de)(de)(de)論文,接著INNSE公司又在(zai)1996年(nian)第1期的(de)(de)(de)《Tube &Pipe Technology》雜志上(shang)發(fa)表題為“Quality Improvement and production Flexibility ob-tained through Hot Rotary Expansion of Tubes”一文,其(qi)內(nei)容主要是(shi)講斜(xie)軋(ya)擴(kuo)徑(jing)(jing)工藝(yi)技術,根(gen)據達爾(er)明公司新的(de)(de)(de)斜(xie)軋(ya)擴(kuo)徑(jing)(jing)機(ji)投產(chan)(chan)的(de)(de)(de)經驗,INNSE將這種工藝(yi)正式稱(cheng)作NRE工藝(yi),即“New Rotary Expanding(technology)。