鎢(wu)(wu)極(ji)(ji)(ji)惰(duo)性氣(qi)(qi)(qi)(qi)體(ti)保(bao)(bao)(bao)護(hu)電(dian)(dian)弧焊(han)(han)(han)(han)(tungsten inert gas welding,TIG),從屬(shu)于(yu)GTAW中(zhong)的(de)(de)(de)非熔(rong)化(hua)極(ji)(ji)(ji)惰(duo)性氣(qi)(qi)(qi)(qi)體(ti)保(bao)(bao)(bao)護(hu)焊(han)(han)(han)(han),焊(han)(han)(han)(han)接時(shi)鎢(wu)(wu)極(ji)(ji)(ji)只起導電(dian)(dian)作用(yong),不(bu)(bu)(bu)作填(tian)充金(jin)(jin)屬(shu)(不(bu)(bu)(bu)熔(rong)化(hua)),如圖(tu)4-30所示。根據保(bao)(bao)(bao)護(hu)氣(qi)(qi)(qi)(qi)體(ti)的(de)(de)(de)不(bu)(bu)(bu)同,分(fen)為鎢(wu)(wu)極(ji)(ji)(ji)氬(ya)(ya)弧焊(han)(han)(han)(han)和鎢(wu)(wu)極(ji)(ji)(ji)氦(hai)弧焊(han)(han)(han)(han)。焊(han)(han)(han)(han)接時(shi),惰(duo)性氣(qi)(qi)(qi)(qi)體(ti)氬(ya)(ya)氣(qi)(qi)(qi)(qi)或(huo)(huo)氦(hai)氣(qi)(qi)(qi)(qi)(Ar或(huo)(huo)He)通(tong)過(guo)(guo)焊(han)(han)(han)(han)槍或(huo)(huo)其他裝置(zhi)加入焊(han)(han)(han)(han)接區(qu)(或(huo)(huo)待焊(han)(han)(han)(han)區(qu)),鎢(wu)(wu)極(ji)(ji)(ji)與(yu)被(bei)焊(han)(han)(han)(han)工件之(zhi)間通(tong)電(dian)(dian)產(chan)生電(dian)(dian)弧,電(dian)(dian)弧在惰(duo)性氣(qi)(qi)(qi)(qi)體(ti)的(de)(de)(de)氣(qi)(qi)(qi)(qi)氛中(zhong)燃燒(shao)。氬(ya)(ya)氣(qi)(qi)(qi)(qi)或(huo)(huo)氦(hai)氣(qi)(qi)(qi)(qi)(Ar或(huo)(huo)He)在焊(han)(han)(han)(han)接過(guo)(guo)程中(zhong)與(yu)鎢(wu)(wu)極(ji)(ji)(ji)、焊(han)(han)(han)(han)件、填(tian)充焊(han)(han)(han)(han)絲不(bu)(bu)(bu)發生任何化(hua)學、冶金(jin)(jin)作用(yong)、惰(duo)性氣(qi)(qi)(qi)(qi)體(ti)保(bao)(bao)(bao)護(hu)焊(han)(han)(han)(han)的(de)(de)(de)顯著特點(dian)是電(dian)(dian)弧燃燒(shao)穩定,能有(you)效地隔絕周圍空氣(qi)(qi)(qi)(qi),使(shi)熔(rong)池(chi)、填(tian)充絲不(bu)(bu)(bu)被(bei)氧化(hua)和氮(dan)化(hua),因而能獲得高(gao)(gao)質量(liang)焊(han)(han)(han)(han)縫,且能進行全位置(zhi)焊(han)(han)(han)(han)接。但鎢(wu)(wu)極(ji)(ji)(ji)所通(tong)過(guo)(guo)的(de)(de)(de)電(dian)(dian)流密度(du)(du)受到限制,若通(tong)過(guo)(guo)電(dian)(dian)流密度(du)(du)太大,鎢(wu)(wu)極(ji)(ji)(ji)會燒(shao)損(sun),使(shi)焊(han)(han)(han)(han)縫金(jin)(jin)屬(shu)產(chan)生夾鎢(wu)(wu)缺欠。由于(yu)鎢(wu)(wu)極(ji)(ji)(ji)氬(ya)(ya)弧焊(han)(han)(han)(han)電(dian)(dian)弧能量(liang)密度(du)(du)低,也不(bu)(bu)(bu)能獲得較(jiao)大的(de)(de)(de)熔(rong)深和較(jiao)高(gao)(gao)的(de)(de)(de)生產(chan)率。采用(yong)鎢(wu)(wu)極(ji)(ji)(ji)氦(hai)弧焊(han)(han)(han)(han)時(shi),使(shi)用(yong)與(yu)鎢(wu)(wu)極(ji)(ji)(ji)氬(ya)(ya)弧焊(han)(han)(han)(han)同樣的(de)(de)(de)電(dian)(dian)流密度(du)(du),鎢極氦弧焊的電弧電壓較高,電弧熱功率高。氦氣作為熱能的載體,它的熱傳導能比氬氣約大9倍。這樣,就有大量的熱能輸送到焊接熔池中去,從而獲得較大的熔深和得到較高的生產率。但是氦氣來源較為困難,價格比氬氣高20~30倍、同時氦氣的密度比氬氣小,要達到同樣的保護效果,氦氣的消耗量高出很多,所以氨弧焊成本很高。焊接薄的和中等厚度的奧氏體型不(bu)銹鋼(gang)板(ban)一般極少采用,只有在焊接關鍵焊件時才使用氦弧焊。
鎢極(ji)氬弧(hu)焊(han)(han)(han)時(shi),母(mu)材金屬加熱特點(主要指能量密度和熱功率大(da)小(xiao))介于(yu)氣焊(han)(han)(han)和焊(han)(han)(han)條(tiao)電弧(hu)焊(han)(han)(han)之間,在(zai)很小(xiao)的(de)焊(han)(han)(han)接(jie)(jie)電流(≤10A)下,電弧(hu)仍可穩定燃燒,特別(bie)適于(yu)焊(han)(han)(han)接(jie)(jie)薄件(jian)或超(chao)薄件(jian)奧(ao)氏體(ti)型(xing)不(bu)銹鋼的(de)焊(han)(han)(han)接(jie)(jie)構件(jian)。鎢極(ji)氬弧(hu)焊(han)(han)(han)時(shi)能清晰地觀察到(dao)焊(han)(han)(han)接(jie)(jie)熔(rong)池和熔(rong)透(tou)情況、因此,在(zai)要求保(bao)證焊(han)(han)(han)透(tou)及要求背(bei)面成形的(de)情況下,單(dan)面焊(han)(han)(han)采用(yong)內(nei)壁(或背(bei)面)通氬氣的(de)鎢極(ji)氬弧(hu)打底焊(han)(han)(han)的(de)方(fang)法,在(zai)國內(nei)外已得到(dao)普遍應(ying)用(yong)。鎢極(ji)氬弧(hu)焊(han)(han)(han)采用(yong)的(de)填充絲(si)為裸焊(han)(han)(han)絲(si),在(zai)施焊(han)(han)(han)過程中,不(bu)會產生飛濺、焊(han)(han)(han)縫(feng)成形美觀,焊(han)(han)(han)縫(feng)上不(bu)存在(zai)渣殼,焊(han)(han)(han)后不(bu)需(xu)清理。
鎢極氬弧焊電弧的熱功率低,焊接速度相對其他電弧焊而言比較小,由于奧氏體不銹鋼管導熱能力較差,如鎢極氬弧焊的焊接速度很慢時、會導致焊接接頭冷卻速度緩慢,在400~800℃的危險溫度區間停留時間較長,會影響焊接接頭耐腐蝕能力(包括晶間腐蝕和均勻腐蝕)。