“兩化”融(rong)合(he)是信息化和工(gong)業(ye)化的結合(he)。多年來，一直以(yi)企業(ye)資(zi)源(yuan)計劃 ERP系(xi)統為核心(xin)的經營管理平臺；以(yi)制造執(zhi)行系(xi)統MES為基礎(chu)的生產運行管理平臺；以(yi)信息基礎(chu)設(she)施為主(zhu)體的信息系(xi)統運行保障平臺。三(san)大(da)平臺的建成(cheng)和應(ying)用，標志著企業(ye)在信息化和工(gong)業(ye)化融(rong)合(he)方(fang)面已經取(qu)得了初(chu)步成(cheng)效。

  目前，鞍鋼無縫不銹鋼管(guan)廠已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。

  基于現(xian)場生產(chan)設(she)備自動化(hua)(hua)(hua)和管(guan)理信息化(hua)(hua)(hua)的現(xian)狀，按照“計(ji)劃(hua)排產(chan)智能化(hua)(hua)(hua)、生產(chan)過程協同智能化(hua)(hua)(hua)、設(she)備互聯互通智能化(hua)(hua)(hua)、生產(chan)資源(yuan)管(guan)控智能化(hua)(hua)(hua)、質量過程控制智能化(hua)(hua)(hua)、決策(ce)支持智能化(hua)(hua)(hua)”的標準(zhun)，開展“智能工廠”的設(she)計(ji)和實(shi)(shi)施工作，實(shi)(shi)現(xian)“提升效率、減少人員、穩定生產(chan)、提高(gao)質量”的目標。

 （1）基(ji)礎(chu)自動(dong)化(hua)(hua) 鞍(an)鋼無縫不銹鋼管廠基(ji)礎(chu)自動(dong)化(hua)(hua)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)主(zhu)要由原料(liao)鋸切系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、加(jia)熱爐系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、穿孔機、連軋機系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、脫(tuo)管機系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、定徑機系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、冷床系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、排鋸系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、矯直系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、探傷機系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、測長稱重系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、通(tong)(tong)(tong)徑機系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、涂油(you)機系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、高壓水(shui)除鱗系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、包裝(zhuang)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)及水(shui)站(zhan)、油(you)站(zhan)、空壓站(zhan)等輔(fu)助系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)組成，基(ji)礎(chu)自動(dong)化(hua)(hua)采用(yong)AB、ABB、西(xi)門(men)(men)子(zi)(zi)、Ansaldo公司變頻裝(zhuang)置及美國AVTRON、Ansaldo公司電控設(she)備(bei)SPDM整流裝(zhuang)置進行控制，PLC采用(yong)西(xi)門(men)(men)子(zi)(zi)S7-200、S7-300、S7-400、GE9070進行數(shu)據采集及通(tong)(tong)(tong)訊(xun)，通(tong)(tong)(tong)過(guo)工業以太網(wang)、西(xi)門(men)(men)子(zi)(zi)PROFIBUS DP網(wang)、TPL網(wang)絡(luo)，GENIUS網(wang)絡(luo)數(shu)據傳輸。網(wang)絡(luo)通(tong)(tong)(tong)訊(xun)方式主(zhu)要采用(yong)以太網(wang)和(he)西(xi)門(men)(men)子(zi)(zi)PROFIBUS DP網(wang)，具有良好的(de)基(ji)礎(chu)條件。

 （2）制造執行系統MES（含(han)化檢驗）接受四(si)級(ji)下發(fa)的合同訂單(dan)及質量控制等信息，形成(cheng)(cheng)作(zuo)業計劃；收集現場的生(sheng)產實績信息并上傳(chuan)四(si)級(ji)；化檢驗數(shu)(shu)據采集、完成(cheng)(cheng)質量終判，打印(yin)標(biao)簽數(shu)(shu)據、完成(cheng)(cheng)裝車(che)作(zuo)業和發(fa)貨(huo)；記錄生(sheng)產數(shu)(shu)據，統計原料、產品、存貨(huo)、成(cheng)(cheng)材率數(shu)(shu)據；工序成(cheng)(cheng)本(ben)分析、工藝質量跟(gen)蹤、能源(yuan)消耗(hao)分析。

 （3）ERP系(xi)統(tong)(tong) ERP系(xi)統(tong)(tong)實現訂單和(he)物料的全生(sheng)命(ming)周(zhou)期管(guan)理(li)(li)，貫穿了鞍(an)鋼的銷(xiao)售、質量、生(sheng)產(chan)、儲運、結(jie)算(suan)業(ye)務。銷(xiao)售人(ren)員(yuan)通過(guo)ERP系(xi)統(tong)(tong)簽訂銷(xiao)售訂單，系(xi)統(tong)(tong)自動進(jin)(jin)行(xing)質量設(she)計；計劃員(yuan)通過(guo)ERP系(xi)統(tong)(tong)下發(fa)(fa)生(sheng)產(chan)訂單和(he)生(sheng)產(chan)計劃給MES，系(xi)統(tong)(tong)自動接收生(sheng)產(chan)實績；發(fa)(fa)貨人(ren)員(yuan)通過(guo)ERP系(xi)統(tong)(tong)進(jin)(jin)行(xing)物料繳(jiao)庫管(guan)理(li)(li)，編制運輸計劃，進(jin)(jin)行(xing)物料出庫及(ji)轉庫管(guan)理(li)(li)；最終結(jie)算(suan)人(ren)員(yuan)通過(guo)ERP系(xi)統(tong)(tong)進(jin)(jin)行(xing)開票(piao)結(jie)算(suan)管(guan)理(li)(li)。

 （4）信(xin)(xin)息化(hua)網(wang)(wang)絡系(xi)統 鞍(an)(an)鋼無縫不銹鋼管廠現有信(xin)(xin)息化(hua)相(xiang)關網(wang)(wang)絡相(xiang)對比(bi)較復(fu)雜，存在多個功能(neng)單(dan)一(yi)的網(wang)(wang)絡。主要有外網(wang)(wang)、MES網(wang)(wang)、ATM、ERP網(wang)(wang)。少數用戶可訪問 Internet，外網(wang)(wang)由鞍(an)(an)鋼專線100M接入，與其他網(wang)(wang)相(xiang)互獨(du)立；MES網(wang)(wang)承(cheng)(cheng)載MES系(xi)統、點檢(jian)、掃描(miao)、共(gong)享(xiang)平臺、化(hua)檢(jian)驗、制簽(qian)等應用；ATM網(wang)(wang)承(cheng)(cheng)載安環(huan)、調度系(xi)統、人力資源、股份OA等應用；ERP網(wang)(wang)主要承(cheng)(cheng)載ERP系(xi)統、SAP（設備(bei)、財務）系(xi)統。