包鋼不銹(xiu)鋼管廠主要有以下鋼管生產線:


  1. 制(zhi)鋼生(sheng)產(chan)(chan)線(xian);2. Φ180mm MPM連軋(ya)(ya)生(sheng)產(chan)(chan)線(xian);3. ф159mm PQF連軋(ya)(ya)生(sheng)產(chan)(chan)線(xian);4. Φ460mm PQF連軋(ya)(ya)生(sheng)產(chan)(chan)線(xian);5. 石油管生(sheng)產(chan)(chan)線(xian)。鋼管公司無縫(feng)管生(sheng)產(chan)(chan)工藝(yi)流程:


  魚雷(lei)罐(鐵(tie)水(shui))→轉爐(lu)(鋼水(shui))→精煉→連(lian)鑄(連(lian)鑄圓(yuan)坯)→各熱軋線環形加熱爐(lu)(坯料(liao)加熱)→穿孔機(ji)(毛(mao)管(guan))→連(lian)軋機(ji)(荒管(guan))→定張減(定徑)→鋼管(guan)定尺鋸切→矯直→檢(jian)查(cha)→噴標→打包→成(cheng)品入(ru)庫(ku)(成(cheng)品)。


  制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。


  Φ180mm生(sheng)產(chan)線于1999年(nian)投產(chan),引(yin)進了意大利INNSE公(gong)司設計制造的(de)五(wu)機(ji)架MINI-MPM連軋(ya)機(ji);同時配套有12機(ji)架三(san)輥定徑(jing)機(ji)和24機(ji)架的(de)三(san)輥張力(li)減徑(jing)機(ji)。機(ji)組年(nian)設計能力(li)為20萬噸,現(xian)年(nian)產(chan)量已達到37萬噸以上,可(ke)生(sheng)產(chan)外徑(jing)范圍(wei)為ф60.3~244.5mm,壁厚范圍(wei)為2.5~27mm的(de)各類(lei)石(shi)油套管(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)線管(guan)(guan)(guan)(guan)(guan)、低中壓(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)、高(gao)壓(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)、機(ji)械用管(guan)(guan)(guan)(guan)(guan)、氣瓶管(guan)(guan)(guan)(guan)(guan)、高(gao)壓(ya)化(hua)肥管(guan)(guan)(guan)(guan)(guan)、石(shi)油裂化(hua)管(guan)(guan)(guan)(guan)(guan)等(deng)。


  Φ180mm精整(zheng)有(you)兩條(tiao)精整(zheng)生產(chan)線(xian)(xian),分別于(yu)2003年投產(chan)一(yi)套ф180mm德(de)國 SMS MEER 進(jin)口(kou)精整(zheng)線(xian)(xian),2015年投產(chan)建成一(yi)套ф245國產(chan)精整(zheng)線(xian)(xian),可以進(jin)行矯直、無損檢測、人工檢查、水壓試驗(yan)、倒棱(leng)、通(tong)徑(jing)、測長、稱重(zhong)、噴標、包裝(zhuang)作業工序。


  Φ159mm熱軋(ya)生(sheng)產線于2011年投產,熱軋(ya)區域(yu)引進(jin)了當今國際最(zui)先進(jin)PQF連軋(ya)機(ji)組。主體設(she)(she)備由(you)SMS INNSE公(gong)司(si)設(she)(she)計(ji)制造。6機(ji)架連軋(ya)機(ji)采用了PQF工藝最(zui)先進(jin)的正Y倒Y交替布置(zhi)(zhi)(zhi)方式,同時配置(zhi)(zhi)(zhi)了德(de)國MEER公(gong)司(si)設(she)(she)計(ji)制造的24機(ji)架三輥張力(li)減徑(jing)機(ji),可對鋼(gang)管(guan)(guan)(guan)(guan)進(jin)行在線測(ce)(ce)徑(jing)、測(ce)(ce)厚(hou)和(he)測(ce)(ce)溫。預精(jing)整區域(yu)建設(she)(she)有三條(tiao)相同配置(zhi)(zhi)(zhi)的高水平預精(jing)整線,可以進(jin)行鋼(gang)管(guan)(guan)(guan)(guan)定(ding)尺(chi)鋸切、矯直、無損檢測(ce)(ce)、人工檢查、吹吸(xi)灰(hui)、測(ce)(ce)長(chang)、稱重(zhong)、噴標、包裝等作業(ye)工序。機(ji)組設(she)(she)計(ji)年產量40萬噸,可生(sheng)產外徑(jing)范(fan)圍為ф38~168mm,壁厚(hou)范(fan)圍為2.8~25mm的各類石油套管(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)線管(guan)(guan)(guan)(guan)、鉆桿(gan)、低(di)中壓鍋爐管(guan)(guan)(guan)(guan)、高壓鍋爐管(guan)(guan)(guan)(guan)、機(ji)械用管(guan)(guan)(guan)(guan)、輸(shu)送流體用管(guan)(guan)(guan)(guan)、船舶用管(guan)(guan)(guan)(guan)、石油裂(lie)化管(guan)(guan)(guan)(guan)等。


  Φ460mm熱軋生(sheng)產線(xian)于2012年(nian)投產,熱軋區域(yu)(yu)引進(jin)了當(dang)今國(guo)際最先進(jin)PQF連軋機(ji)組(zu)。主體(ti)設備由(you)SMS INNSE公司(si)設計(ji)制造。采用(yong)的(de)5機(ji)架(jia)三輥(gun)連軋機(ji)可(ke)進(jin)行(xing)軸向快(kuai)速換輥(gun);同時配套(tao)由(you)MEER公司(si)設計(ji)的(de)12機(ji)架(jia)三輥(gun)定徑(jing)機(ji),可(ke)對鋼(gang)管(guan)(guan)(guan)進(jin)行(xing)在(zai)線(xian)測(ce)(ce)徑(jing)、測(ce)(ce)長和測(ce)(ce)溫。預精(jing)整區域(yu)(yu)建設有(you)兩條相同配置(zhi)的(de)高水平預精(jing)整線(xian),可(ke)以進(jin)行(xing)鋼(gang)管(guan)(guan)(guan)定尺鋸切、矯直(zhi)、無損(sun)檢(jian)測(ce)(ce)、人工(gong)檢(jian)查、吹(chui)吸(xi)灰、測(ce)(ce)長、稱重、噴標、包(bao)裝等(deng)作業(ye)工(gong)序。機(ji)組(zu)設計(ji)年(nian)產量62萬噸,可(ke)生(sheng)產外徑(jing)范圍(wei)為(wei)ф244.5~457mm,壁厚(hou)范圍(wei)為(wei)6.0~60mm的(de)各類(lei)石油(you)(you)套(tao)管(guan)(guan)(guan)、管(guan)(guan)(guan)線(xian)管(guan)(guan)(guan)、鉆(zhan)桿、低(di)中壓(ya)(ya)鍋爐(lu)(lu)管(guan)(guan)(guan)、高壓(ya)(ya)鍋爐(lu)(lu)管(guan)(guan)(guan)、機(ji)械(xie)用(yong)管(guan)(guan)(guan)、氣(qi)瓶管(guan)(guan)(guan)、石油(you)(you)裂化管(guan)(guan)(guan)、特殊用(yong)途油(you)(you)套(tao)管(guan)(guan)(guan)及其他高合金管(guan)(guan)(guan)等(deng)。


  不銹鋼管(guan)(guan)(guan)(guan)(guan)(guan)公司配(pei)(pei)套(tao)建(jian)設(she)有三條(tiao)(tiao)(tiao)(tiao)熱(re)(re)處(chu)(chu)理(li)(li)(li)(li)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)。φ159mm生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)和(he)ф460mm生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)配(pei)(pei)套(tao)建(jian)設(she)的(de)(de)(de)兩(liang)條(tiao)(tiao)(tiao)(tiao)新(xin)型熱(re)(re)處(chu)(chu)理(li)(li)(li)(li)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian),其(qi)核心(xin)設(she)備(bei)均采用(yong)進(jin)口先(xian)進(jin)設(she)備(bei),可(ke)(ke)按照標(biao)準或用(yong)戶(hu)要求對油(you)(you)(you)井管(guan)(guan)(guan)(guan)(guan)(guan)、高壓(ya)(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng)品(pin)種進(jin)行管(guan)(guan)(guan)(guan)(guan)(guan)端(duan)墩(dun)(dun)粗(cu)(cu)、調質(zhi)、正(zheng)火(huo)(huo)(huo)(huo)(huo)(huo)、正(zheng)火(huo)(huo)(huo)(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)(huo)(huo)(huo)及(ji)(ji)退火(huo)(huo)(huo)(huo)(huo)(huo)等(deng)(deng)工序(xu)作(zuo)(zuo)業。其(qi)中在ф159mm熱(re)(re)處(chu)(chu)理(li)(li)(li)(li)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)建(jian)設(she)有一(yi)(yi)條(tiao)(tiao)(tiao)(tiao)油(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)端(duan)墩(dun)(dun)粗(cu)(cu)線(xian)(xian)、一(yi)(yi)條(tiao)(tiao)(tiao)(tiao)油(you)(you)(you)井管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)處(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)、一(yi)(yi)條(tiao)(tiao)(tiao)(tiao)高壓(ya)(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)處(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)、一(yi)(yi)條(tiao)(tiao)(tiao)(tiao)油(you)(you)(you)井管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整(zheng)線(xian)(xian)和(he)一(yi)(yi)條(tiao)(tiao)(tiao)(tiao)高壓(ya)(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整(zheng)線(xian)(xian);在ф460mm熱(re)(re)處(chu)(chu)理(li)(li)(li)(li)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)建(jian)設(she)有一(yi)(yi)條(tiao)(tiao)(tiao)(tiao)高壓(ya)(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)處(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)和(he)一(yi)(yi)條(tiao)(tiao)(tiao)(tiao)高壓(ya)(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整(zheng)線(xian)(xian)。油(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)墩(dun)(dun)粗(cu)(cu)線(xian)(xian)可(ke)(ke)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)外徑(jing)ф48.26~114.3mm、壁厚(hou)為(wei)3.68~16mm、長度為(wei)6~12.8m的(de)(de)(de)加厚(hou)油(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan);油(you)(you)(you)井管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)處(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)可(ke)(ke)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)外徑(jing)為(wei)ф38~168.3mm、壁厚(hou)為(wei)3~25mm、長度為(wei)6000~14630mm的(de)(de)(de)熱(re)(re)處(chu)(chu)理(li)(li)(li)(li)管(guan)(guan)(guan)(guan)(guan)(guan),主(zhu)要品(pin)種有油(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)、套(tao)管(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)線(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)、合金結構管(guan)(guan)(guan)(guan)(guan)(guan)、船(chuan)舶管(guan)(guan)(guan)(guan)(guan)(guan)、石油(you)(you)(you)裂化管(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng);配(pei)(pei)套(tao)的(de)(de)(de)兩(liang)條(tiao)(tiao)(tiao)(tiao)高壓(ya)(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)處(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)可(ke)(ke)按照GB 5310-2008、ASTM A335及(ji)(ji) ASTM A213等(deng)(deng)標(biao)準對鋼管(guan)(guan)(guan)(guan)(guan)(guan)進(jin)行正(zheng)火(huo)(huo)(huo)(huo)(huo)(huo)、正(zheng)火(huo)(huo)(huo)(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)(huo)(huo)(huo)及(ji)(ji)回(hui)火(huo)(huo)(huo)(huo)(huo)(huo)熱(re)(re)處(chu)(chu)理(li)(li)(li)(li)作(zuo)(zuo)業。ф180mm生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)于2004年配(pei)(pei)套(tao)建(jian)設(she)了一(yi)(yi)條(tiao)(tiao)(tiao)(tiao)熱(re)(re)處(chu)(chu)理(li)(li)(li)(li)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian),可(ke)(ke)按照標(biao)準或用(yong)戶(hu)要求對油(you)(you)(you)井管(guan)(guan)(guan)(guan)(guan)(guan)、高壓(ya)(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng)產(chan)(chan)(chan)(chan)品(pin)進(jin)行調質(zhi)、正(zheng)火(huo)(huo)(huo)(huo)(huo)(huo)、正(zheng)火(huo)(huo)(huo)(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)(huo)(huo)(huo)工序(xu)作(zuo)(zuo)業;在該條(tiao)(tiao)(tiao)(tiao)熱(re)(re)處(chu)(chu)理(li)(li)(li)(li)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)已成功(gong)開發生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)了BT80SS、BT90SS及(ji)(ji)BT100H等(deng)(deng)自主(zhu)研發的(de)(de)(de)特殊用(yong)途(tu)石油(you)(you)(you)套(tao)管(guan)(guan)(guan)(guan)(guan)(guan)。


  石油管(guan)(guan)生(sheng)產(chan)(chan)線(xian)于2004年(nian)(nian)投產(chan)(chan),有兩條(tiao)管(guan)(guan)體生(sheng)產(chan)(chan)作業線(xian)和一條(tiao)接(jie)(jie)箍(gu)(gu)生(sheng)產(chan)(chan)線(xian)組成,其中(zhong)一條(tiao)生(sheng)產(chan)(chan)線(xian)為搬遷、配(pei)套(tao)、改造原加工線(xian),年(nian)(nian)加工ф139.7~339.7mm套(tao)管(guan)(guan)6萬(wan)噸,另一條(tiao)為新建(jian)生(sheng)產(chan)(chan)線(xian),年(nian)(nian)加工ф60.3~244.5mm套(tao)管(guan)(guan)7萬(wan)噸,接(jie)(jie)箍(gu)(gu)生(sheng)產(chan)(chan)線(xian)年(nian)(nian)加工ф73~365.1mm套(tao)管(guan)(guan)、油管(guan)(guan)接(jie)(jie)箍(gu)(gu)71萬(wan)件。新建(jian)生(sheng)產(chan)(chan)線(xian)和接(jie)(jie)箍(gu)(gu)生(sheng)產(chan)(chan)線(xian)的(de)(de)主要設備如鋼管(guan)(guan)車絲機(ji)(ji)和水壓(ya)試驗、通(tong)(tong)徑機(ji)(ji)是(shi)由(you)德國(guo)DEMAG Meer引進的(de)(de),接(jie)(jie)箍(gu)(gu)車絲機(ji)(ji)是(shi)由(you)比(bi)利時(shi)Colinet引進的(de)(de),預擰、擰接(jie)(jie)機(ji)(ji)組是(shi)由(you)美(mei)國(guo)引進的(de)(de),采用了(le)二級自動(dong)(dong)化(hua)控制(zhi)系(xi)統,通(tong)(tong)過通(tong)(tong)訊網絡連接(jie)(jie),組成并行運算、集(ji)中(zhong)管(guan)(guan)理、分散(san)控制(zhi)、資源共享的(de)(de)分布式(shi)計(ji)算機(ji)(ji)控制(zhi)系(xi)統,實現了(le)基(ji)礎自動(dong)(dong)化(hua)操(cao)作方(fang)式(shi)。




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